Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AHCMOM401 Mapping and Delivery Guide
Conduct major repair and overhaul of machinery and equipment

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency AHCMOM401 - Conduct major repair and overhaul of machinery and equipment
Description
Employability Skills
Learning Outcomes and Application This unit of competency describes the skills and knowledge required to conduct major repair and overhaul of machinery and equipment.This unit applies to those working in a technical role to ensure that machinery and equipment for the enterprise is repaired or overhauled in a way that allows the core business of the enterprise to continue with minimal disruption.All work must be carried out to comply with workplace procedures, work health and safety requirements, manufacturer’s specifications and sustainability practices.This unit applies to individuals who take responsibility for their own work and for the quality of the work of others within known parameters. They use discretion and judgement in the selection, allocation and use of available resources and provide and communicate solutions to a range of predictable and sometimes unpredictable problems.No occupational licensing, legislative or certification requirements are known to apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Competency is to be assessed in the workplace or simulated environment that accurately reflects performance in a real workplace setting.

Assessors must satisfy current standards for RTOs.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare to carry out major repairs and overhaul of machinery and equipment
  • Identify major repairs and overhaul requirements for machinery and equipment and organise resources according to manufacturer's recommendations and enterprise requirements
  • Identify, access and confirm tools and equipment against job requirements
  • Risk assess and control potential and existing hazards in the workplace according to work health and safety and enterprise requirements
  • Use and maintain suitable personal protective equipment according to work health and safety and enterprise requirements
       
Element: Conduct major repairs and overhaul of machinery and equipment
  • Confirm machinery and equipment faults and malfunctions
  • Estimate scope and costing for repairs or overhaul and present for approval by management
  • Implement repair and replacement process for major repairs
  • Identify worn or damaged parts in need of overhaul and remove and overhaul
  • Consult appropriate personnel as necessary in regard to overhaul requirements and major repairs
       
Element: Carry out advanced welding repairs and workplace engineering
  • Identify work health and safety hazards, assess risks and implement, monitor and review risk controls
  • Select, set up and start cutting and welding equipment and materials
  • Conduct cutting and welding to industry and safety standards
  • Carry out workplace engineering tasks to modify design or manufacture parts
       
Element: Complete major repairs and overhaul operation
  • Shut down, adjust, clean and store tools and equipment
  • Collect, treat and dispose or recycle waste from repair and maintenance activities according to enterprise environmental requirements
  • Clean, maintain and return work areas to operating condition
  • Record breakdowns, major repairs, overhauls, incidents and work conducted
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare to carry out major repairs and overhaul of machinery and equipment

1.1 Identify major repairs and overhaul requirements for machinery and equipment and organise resources according to manufacturer's recommendations and enterprise requirements

1.2 Identify, access and confirm tools and equipment against job requirements

1.3 Risk assess and control potential and existing hazards in the workplace according to work health and safety and enterprise requirements

1.4 Use and maintain suitable personal protective equipment according to work health and safety and enterprise requirements

2. Conduct major repairs and overhaul of machinery and equipment

2.1 Confirm machinery and equipment faults and malfunctions

2.2 Estimate scope and costing for repairs or overhaul and present for approval by management

2.3 Implement repair and replacement process for major repairs

2.4 Identify worn or damaged parts in need of overhaul and remove and overhaul

2.5 Consult appropriate personnel as necessary in regard to overhaul requirements and major repairs

3. Carry out advanced welding repairs and workplace engineering

3.1 Identify work health and safety hazards, assess risks and implement, monitor and review risk controls

3.2 Select, set up and start cutting and welding equipment and materials

3.3 Conduct cutting and welding to industry and safety standards

3.4 Carry out workplace engineering tasks to modify design or manufacture parts

4. Complete major repairs and overhaul operation

4.1 Shut down, adjust, clean and store tools and equipment

4.2 Collect, treat and dispose or recycle waste from repair and maintenance activities according to enterprise environmental requirements

4.3 Clean, maintain and return work areas to operating condition

4.4 Record breakdowns, major repairs, overhauls, incidents and work conducted

The candidate must be observed undertaking major repair and overhaul of machinery and equipment in a manner that allows the core business of the enterprise to continue with minimal disruption.

The candidate must be assessed on their ability to integrate and apply the performance requirements of this unit in a workplace setting. Performance must be demonstrated consistently over time and in a suitable range of contexts.

The candidate must provide evidence that they can:

identify potential and existing hazards in the workplace and implement control measures

plan for and meet seasonal deadlines

identify the most effective and economic option in the replacement, repair and overhaul of components

select and use tools and materials appropriate to the task

recognise and replace deteriorated or worn parts

disassemble and reassemble parts and components of machinery and equipment use and maintain welding and thermal cutting equipment

diagnose faults

determine appropriate cutting and welding techniques

operate welding equipment safely and effectively

The candidate must demonstrate knowledge of:

assemblies and components of drive, electrical and hydraulic systems

operational requirements of machinery and equipment

detailed knowledge of mechanics and equipment operating systems

storage and use of welding equipment

work health and safety legislative and enterprise requirements

environmental codes of practice with regard to the major repair of machinery and equipment

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare to carry out major repairs and overhaul of machinery and equipment

1.1 Identify major repairs and overhaul requirements for machinery and equipment and organise resources according to manufacturer's recommendations and enterprise requirements

1.2 Identify, access and confirm tools and equipment against job requirements

1.3 Risk assess and control potential and existing hazards in the workplace according to work health and safety and enterprise requirements

1.4 Use and maintain suitable personal protective equipment according to work health and safety and enterprise requirements

2. Conduct major repairs and overhaul of machinery and equipment

2.1 Confirm machinery and equipment faults and malfunctions

2.2 Estimate scope and costing for repairs or overhaul and present for approval by management

2.3 Implement repair and replacement process for major repairs

2.4 Identify worn or damaged parts in need of overhaul and remove and overhaul

2.5 Consult appropriate personnel as necessary in regard to overhaul requirements and major repairs

3. Carry out advanced welding repairs and workplace engineering

3.1 Identify work health and safety hazards, assess risks and implement, monitor and review risk controls

3.2 Select, set up and start cutting and welding equipment and materials

3.3 Conduct cutting and welding to industry and safety standards

3.4 Carry out workplace engineering tasks to modify design or manufacture parts

4. Complete major repairs and overhaul operation

4.1 Shut down, adjust, clean and store tools and equipment

4.2 Collect, treat and dispose or recycle waste from repair and maintenance activities according to enterprise environmental requirements

4.3 Clean, maintain and return work areas to operating condition

4.4 Record breakdowns, major repairs, overhauls, incidents and work conducted

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Identify major repairs and overhaul requirements for machinery and equipment and organise resources according to manufacturer's recommendations and enterprise requirements 
Identify, access and confirm tools and equipment against job requirements 
Risk assess and control potential and existing hazards in the workplace according to work health and safety and enterprise requirements 
Use and maintain suitable personal protective equipment according to work health and safety and enterprise requirements 
Confirm machinery and equipment faults and malfunctions 
Estimate scope and costing for repairs or overhaul and present for approval by management 
Implement repair and replacement process for major repairs 
Identify worn or damaged parts in need of overhaul and remove and overhaul 
Consult appropriate personnel as necessary in regard to overhaul requirements and major repairs 
Identify work health and safety hazards, assess risks and implement, monitor and review risk controls 
Select, set up and start cutting and welding equipment and materials 
Conduct cutting and welding to industry and safety standards 
Carry out workplace engineering tasks to modify design or manufacture parts 
Shut down, adjust, clean and store tools and equipment 
Collect, treat and dispose or recycle waste from repair and maintenance activities according to enterprise environmental requirements 
Clean, maintain and return work areas to operating condition 
Record breakdowns, major repairs, overhauls, incidents and work conducted 

Forms

Assessment Cover Sheet

AHCMOM401 - Conduct major repair and overhaul of machinery and equipment
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AHCMOM401 - Conduct major repair and overhaul of machinery and equipment

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: